Ceramic disc brake manufacturing process

2020-02-17 00:15 Closeup of a disc brake on a car. A disc brake is a type of brake that uses calipers to squeeze pairs of pads against a disc or rotor to create friction. This action retards the rotation of a shaft, such as a vehicle axle, either to reduce its rotational speed or to hold it stationary.

The Material And Process Requirements In Disc Brake Engineering Essay. 2792 word (11 pages) essay in Engineering. (MMC) is suitable to use for manufacturing automotive parts such as brake components, brake rotors for high speed trains, bicycles, and others vehicles. ceramic disc brake manufacturing process

The widely used brake rotor material is cast iron which consumes much fuel due to its high specific gravity. The aim of this paper is to develop the material selection method and select the optimum material for the application of brake disc system emphasizing on the substitution of this cast iron by any other lightweight material.

The 390 mm carbonceramic discs at the front are coupled to 6piston calipers with a 143 cm2 pad, while the 360 mm carbonceramic discs on the rear are coupled to 4piston calipers with a 77 cm2 pad. The brake system is completed with Brembo CCM discs that ensure a weight reduction of 50 compared to cast iron discs. ceramic disc brake manufacturing process

A technological process of brake discs manufacture in a modern factory producing twelfth thousand discs a day in a threeshift system, with hundred twenty typesizes a month, intended both for new cars and for servicing purposes is presented. Production. The secret of the advantages of the carbonceramic brake disk is the unique production process over approximately 20 days. To produce carbonceramic brake disks, we use carbon fibers which are given a special protective coating and then cut Advanced Manufacturing of Ceramic Matrix Composites for Disk Brake Rotors The strong demand for advanced lightweight structures in the automotive industry has increased activities in the development of new structural materials with low densities and tailored properties. ceramic disc brake manufacturing process Fillers in the brake pad manufacturing process can mean many different things in terms of material selection and function. The simplest description of a filler is a lowcost material that fills the space in the brake pad to reduce the overall cost of the pad. Brake disc casting. The cold box process as a core molding process holds a dominant position on the European market. Coated cores are used to ensure highest surface quality at the casting contours. brake pad, disc geometry and braking conditions) and to increased thermal load of the brake disc. Depending on the model, the manufacturing process for a ceramic disc can last 30 days. By contrast it takes only a couple of hours to make grey cast iron brake discs. The demand for ceramic brake systems is continually increasing. The process is done by adding the ceramic matrix powder with water to create slurry. An organic binder is added to the slurry to hold the compound together. This adhesive is burnt off during the sintering process. The composite whiskers are place into the mix where the compound is pressed under high pressure.

Video Ceramic disc brake manufacturing process

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Gallery Ceramic disc brake manufacturing process